The construction industry is all about precision and reliability. For Morof, a leading German building materials company, producing high-quality fractions is essential for their customers. Yet the company has long run into a persistent problem: the 2-8mm fraction. It must be clean and consistent to be used in cable trenches, but previous solutions often yield disappointing results. The fraction contains too many fine particles, making it behave more like normal soil and not meeting the requirements for use in trenches. With the Maskin Mekano ECO6, an advanced all-electric screening machine, Morof is turning this problem into a success. The machine enables them to produce high-quality fractions 0-2mm, 2-8mm and 8+. Thanks to the ECO6, Morof gets optimal results from their material and maintains full control over the production process.
Cable slots require specific material. The fractions 0-2mm, 2-8mm and 8+ must be carefully separated and free of impurities. The 2-8mm fraction in particular plays a crucial role. This grain distribution provides not only stability, but also the drainage properties that trenches need. But this is precisely where the challenge lies: in previous methods, the 2-8mm fraction contains too much fine fraction.
The result is that the fraction does not meet the desired specifications. The material loses its structure and behaves like normal soil. This makes it unsuitable for use in cable trenches, and problems pile up. Valuable material is left lying around, while outside companies have to be hired to take over sifting. This leads to high costs, varying quality and frustration.
Morof chose to stop depending on external parties and invested in a solution that would allow them to take matters into their own hands: the Maskin Mekano ECO6.
The Maskin Mekano ECO6 is a technological breakthrough that enables Morof to regain control of their production process. The machine is designed with innovative technologies that combine to produce impressive results.
The ECO6's double-sprung chassis is one of its unique features. This design ensures that vibrations stay within the screening box and are not transmitted through the rest of the machine. This keeps the machine stable and the components last longer. While other machines face vibrations that cause wear and instability, the ECO6 delivers quiet and reliable performance.
In addition, the ECO6's fixed eccentric axis makes a big difference. This mechanism ensures that the amplitude always remains constant no matter how much material is loaded. With a stroke of 12mm, the power of the screening process remains stable even under heavy loads. This makes it possible to produce consistently clean fractions, time after time.
With the ECO6, Morof brings their production completely in-house. What used to depend on external companies - with varying results - is now done on their own premises, under their own conditions. The machine makes it possible to keep the fraction 2-8mm clean and consistent, free of excess fine fraction. This means the material meets all requirements and is immediately usable for cable trenches.
The ECO6 allows Morof not only to reuse valuable material, but also to increase the flexibility of their processes. Where previously they had to wait for external suppliers, they now work at their own pace and according to their customers' needs. This is true year-round, as the machine operates smoothly even in wet or cold conditions. Blockages, a common problem with traditional screens, are a thing of the past with the ECO6.
The ECO6's financial benefits are also significant. Low energy costs - its all-electric design makes it highly efficient - and the elimination of outside expenses significantly improve Morof's profitability. What used to be a frustrating expense is now a profitable core business.
In addition to its operational benefits, the ECO6 also supports Morof's sustainability goals. The machine makes it possible to reuse broken material, which significantly reduces the company's carbon footprint. The all-electric design also reduces energy consumption and eliminates emissions common with traditional, diesel-powered machines.
Morof sees the ECO6 not only as a means of working more efficiently, but also as a step toward a greener future. By combining sustainability and efficiency, Morof is building a business model that is not only good for profits, but also for the planet.
The Maskin Mekano ECO6 not only changes the way Morof operates, but also how the company thinks about their future. With a machine that produces perfectly clean fractions, has minimal operating costs and operates entirely electrically, Morof is creating a foundation for growth.
The combination of a double-sprung chassis, fixed eccentric axle and advanced screening technology makes the ECO6 a strategic investment. The machine not only gives Morof control over their production but also strengthens their position in the market.
Where other companies continue to rely on expensive and inefficient solutions, Morof shows that innovation and forward thinking lead to success. The ECO6 allows them to deliver a consistent product while saving costs and reducing their environmental impact.
The Maskin Mekano ECO6 offers Morof a powerful solution to a problem that limited them for a long time. The machine's innovative technology allows Morof to produce a clean, consistent 2-8mm fraction perfect for cable slits. The ECO6 changes their production process from a dependent and inefficient model to a profitable and sustainable core business.
Morof's success story shows how investing in the right technology helps companies take control, manage costs and reduce their carbon footprint. The ECO6 is not just a technical upgrade, but a strategic choice that makes Morof stronger and more sustainable - ready for a future full of new challenges and opportunities.
Wondering what's so special about Maskin Mekano? Let us know, over a cup of coffee we would be happy to explain.
